Manager - Maintenance

Responsibility to maintenance function in shopfloor , and guarantee availability of all equipments, benches, production lines and  in the plant with ZERO  production downtime. Build maintenance spares part management system and keep optimum inventory of required spares for smooth operation , Implementation Preventive maintenance and adherence of PM schedule as per plan. Improve the machine / line efficiency more than 100% by continuous improvement practices. Develop technical competency as individual and team to develop autonomy in maintenance function by training and development Deployment of TPM practices in plant and adopt BAT  

Planned Maintenance Implement preventive maintenance activities as per schedule. Prepare records as per requirements and discuss with supervisor. Monitor, record  and analyze daily machine performance; Participate in SIM meetings and identify potential problems; Discuss with supervisor and take preventive action to avoid occurrence of the problem Evaluate the effectiveness of planned maintenance. Suggest improvements on  preventive maintenance schedules based on the evaluation     Full    % completion on timeAutomationDecide appropriate automation solution for manual process. Design electrical / elecro pneumatic automation circuts. PLC programming, troubleshooting, machine up gradations to improve machine availability    Full    Machine availability, MTTR, MTBFReactive MaintenancePerform repairs of machines during breakdowns.  Pool the available resources and immediately take action to rectify the problem and resume production. Record and track MTTR, MTB.  Mark major down times on the board;  Analyse the root cause of the failures and implement improvement plan.  Work towards bringing down the down time due to breakdowns / non availability of machines.     Full    % availability; MTTR and MTBFDaily Shift activitiesPerform daily breakdown, preventive, planned maintenance as per requirements. Prepare planned maintenance schedule for the week; Monitor for the check points to be covered for the day; Plan for nightshift; Take printout of daily reports and discuss with supervisors / manager and get feedback; Report details , requirements in shift handing over records; Mark daily attendance for the shift, enter the required details in log book Ensure daily machine maintenance including lubrication, tightening visual checking, measurements accuracy etc.  Hand over charge to the next shift engineer before closing for the day.     Full    % availability; MTTR and MTBFSpare Parts MaintenanceIdentify key equipments, mechanical drawings and electrical specifications. Identify critical parts stock and check for re-order levels. List the spare parts that are required to be purchased. Organize for purchase of spare parts as per requirement.    Partial    Number of lost hours due to partsCalibration of equipments Calibrate equipments as per the checklist. Record calibration details as per format. Check for calibration regularly. Update calibration checklist as and when new machines are added / replaced  to the lines.    Full    Compliance to calibration checklistSPS Implementation (TPM / Six Sigma)    Implement TPM, 5S as per SPS requirements.  Implement JH checklist; Conduct 5S training for maintenance personnel and implement 5S.     Full    SPS Score

• L03:Influence and Convince• FIB4:Manufacturing Maintenance• FIA2:Manufacturing Management• L04:Achieve Sustainable Results• C007:Change Management & Implementation Methodology• FQ08:Continuous Improvement• C014:Digital Acumen• L05:Focus on Customer• FH09:Health & Safety• FIB2:Manufacturing Diagnostic• FQ07:Quality Control and Inspection

Key Systems• MS Office• ERP system

Education• Bachelor's Degee in Engineering discipline, Industrial Maintenance, or equivalent degree with min 5-7 Yrs of expereince 

Specific Features• Strong people skills and the desire to grow teamwork and engagement• 5 years of experience in a lean manufacturing/continuous improvement environmentMust possess excellent analytical/problem solving abilities and good communication skills both writtenand oral.• Previous exposure to lean manufacturing required.• Previous experience leading a group of individuals in a manufacturing environment.